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Electronics

Home Industries Electronics
  • THERMAL MANAGEMENT
  • OTHER ELECTRONICS CONVERTING SERVICE SOLUTIONS
  • AUTOMATED APPLICATION OF CONVERTED MATERIALS

Over the past decade, electric vehicles (EVs) have become an increasingly formidable force in the automotive market. As the influence of green technology continues to affect the automotive sector, several reputable, large-scale OEMs have announced their plans to discontinue gas-powered vehicles and produce only EVs by 2035.

As a result of this massive market shift, EV batteries are becoming more and more critical for automotive manufacturers. An electric vehicle battery must be properly secured and encapsulated using specialized materials to reduce flammability, increase dielectric strength, and provide protection from adverse environmental conditions. As an industry-leading expert in packaging, TPC Converting offers a wide selection of quality EV battery tapes, adhesives, and encapsulants.

Thermal Management

Thermal Management

While design advancements can lead to innovation through smaller electronic systems, poor thermal management can offset their benefits. When power sources are confined within too-small spaces without adequate consideration for heat dissipation, electronic products will overheat, perform slowly or suboptimally, malfunction, or even become potential fire hazards.

TPC provides cutting-edge thermal management solutions through our converting capabilities. We work with an array of thermally conductive materials to ensure optimal heat bleed-off while facilitating smaller assemblies and enhancing electronic device or system longevity. Examples of thermal management materials for good heat dissipation include:

  • Acrylic and silicone thermal gap pads
  • Aluminum, copper, and graphite heat spreaders or foils
  • Elastomers and foams
  • Insulating flexible fiber and paper materials
  • Insulator pads
  • Phase change materials
  • Silicone compounds
  • Thermal transfer tapes and PSAs
  • EMI Shielding

With our converted materials, electronic system designers have the flexibility to manufacture smaller, more affordable assemblies with efficient thermal interfaces — all without adding to production time.

Other Electronics Converting Service Solutions

At TPC, we offer the following converting solutions for modern electronic components and assemblies:

  • Bonding and fastening. We offer debondable battery attachment, lens mounting, double-coated tapes (acrylic foam or conductive tapes, laminating adhesives, etc.), and optically clear adhesives, or OCAs, with optional clean room processing. These solutions achieve good bonding strength, even for low surface energy (LSE) material surfaces.
  • Cushions and gaskets. Cushions mitigate the effects of vibration and impact, while gaskets seal gaps in joints or between housings and framing to keep debris, dust, and moisture out of sensitive components. We offer trusted products for long-lasting gap filling, including different varieties of foams and foam tapes.
  • Grounding and EMI shielding. TPC provides an extensive array of intricately designed conductive elastomer, fabric, foam, foil, and film tape solutions with selective lamination and PSA backing options. We also have options for electromagnetic interference (EMI) shielding gaskets.
  • Insulation. Our electrical insulation selections include Formex GK, Mylar® and Polyimide films, Nomex® and fish paper, and silicone elastomers. We have capabilities for developing UL-rated or multi-layer components with pressure-sensitive adhesive (PSA) backings.
  • Mesh, filters, and vents. Our converting and zoned adhesive lamination services assist with the production of acoustic mesh gaskets for speakers and microphones, filter and vent covers that protect MEMS sensors, PTFE hydrophobic membrane vents that block debris and moisture while allowing airflow, and more.
  • Overlays. You can customize your electronic products with precision overlay materials ranging from decals and labels to panel overlays. With the option for PSA backing and adhesive lamination, common overlay materials include durable plastics like PE, PET, and PVC, as well as glass and acrylic. We’ll assist you with overlays that have tight dimensional tolerances and accurate color matching.
  • Specialized films and surface protection solutions. Converting is compatible with optically clear films, reflective and display enhancement films, surface protectant films and tapes, and die cut parts with multiple layers, pull tabs, and extended lines for simplified assembly.
Automated Application of Converted Materials

Automated Application of Converted Materials

The electronics sector needs fast yet reliable production and assembly services to keep up with demand without sacrificing quality. At TPC, we’ll help you power your converted material application processes with advanced automation solutions. This will allow for higher-volume throughput and precision application of foams, tapes, and laminations in your electronics manufacturing operations.

Contact TPC Converting

At TPC, we understand that every client application is different, and so we’ll work closely with you to understand your needs and come up with the ideal solution for your project. Along with our advanced converting capabilities, we offer best-in-class customer service to support your operations. Contact us today to learn more about our converting services for the electronics sector, as well as our value-added services like inventory management and just-in-time delivery.

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